Archive for rigs

Tim Cameron ‘s NEW Showtime Buggy

Posted by: Matt | Comments (1)
Monday, August 15th, 2011

Timmie Cameron goes through buggies the way drag racers go through tires. He will build one and drive it for a while. If he doesn’t like the way the rig feels it will be for sale in a blink of an eye in favor of a new build. Timmie built the Hell Raiser buggy to be fitted with Rockwells. He hated the weight of the beefy axles. So he ripped out the drivetrain and sold the buggy after only one ride. He missed the light weight response of his Green Goblin buggy and decided to build another light weight rig with plenty of ponies under the engine cage.

Burnt out after building his own chassis for the Hell Raiser buggy, Tim decided to let Jimmy at Smith Motorsports build the chassis for his new project. Timmie took the chassis and built the suspension with double triangulated 4 links and coilovers at both ends. The drivetrain from Hell Raiser was crammed in between the frame rails of the new ride. A fire breathing LSX454 started off the list. This 7.4 liter crate engine from GM Performance is rated at 620 horsepower with 11:1 compression. The dirt pounding power of this engine is handled by a power-glide transmission with a 2,000 rpm stall. An Atlas t-case transfers the power to the front and rear 14 bolt steering axles. Single ended rams turn the massive TSL SX tires at each axle. Hummer H1 beadlocks keep the tires stuck on the rims while Timmie beats his way up obstacles and RCV axle shafts take the pounding and try their best to keep the tires smoking. Believe it or not this rig does not have kirkey seats in it! Seems like Tim is tired of being sore after a long weekend of rock bouncing. So he decided to fit some nice suspension seats and 4 point harnesses into his new creation. His new creation was powder-coated fire engine red and dubbed SHOWTIME! We were lucky enough to catch the rig in action at Choccolocco ORV in Jacksonville, AL during the Bama Buggy Bash event. Tim walked up Violater like it was nothing. He did however burn up the trans on WFO. He said he will get the powerglide built to handle the abuse and be back to kill some hills in no time. Timmie says he loves the new rig, so don’t expect to see a for sale thread any time soon. Keep checking back as we will be adding videos to this page. If you are a big Tim Cameron fan be sure to check out our DVD entitled “RockRods” which features a few of Timmie’s full throttle beatdowns. There will also be plenty of the new Showtime Buggy in RockRods 2 which will be available in November! Until next time, Keep that throttle matted and those tires smoking!

Here is a screen shot from Timmie on WFO Shooting Sparks!
















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The CRAWL Magazine Camaro Buggy

Posted by: Matt | Comments (1)
Wednesday, July 6th, 2011

Turbo Charged Turnkey LS1

EOR Magnum 321 Chassis

117″ wheelbase

TCI TH350

Atlas 3.8 Transfer case

Axles: 9″ centers with 60 outers

42″ Goodyear Stickies

When we saw Essentially Off Road‘s latest creation we couldn’t

believe our eyes. They had built a buggy with brand new Camaro skins! Usually when you think of a four wheel drive Camaro it is a old school body chopped and put on top of a blazer frame. This one off build is far from the trailer park pounding machines you have seen at the local mud bog. The EOR crew started with one of their Magnum 321 Chassis and a Turnkey LS1. The lightweight LS1 was dynoed at 430 horsepower before it was turbo charged and tuned at the Murfreesboro based Off Road Shop. A Holley Avenger fuel injection system and 16 gallon fuel cell feed this green beast. The nasty engine was then mated to a TCI TH350 transmission and a 3.8 Atlas transfer case gets the power to the axles. The 35 Spline pinion nodular 9″ race gear centers  are tubed with Crane knuckles and full floating 60 outers. Spidertrax brakes pull stopping duty on all four corners. These beefy axles are held in place by a custom 4-link suspension comprised of  2″ 7075 aluminum links with 1.25″ hiems on each end. Turning the massive 42″ competition compound Goodyears is a custom full hydraulic steering system with a PSC double ended ram. All of the sheet metal was custom built to mimic the lines of a new model Camaro and sprayed with a factory green. The chassis was powdercoated with a bling gold flake that glitters in the sunlight. The editors at Crawl Magazine will truly enjoy this green beast dubbed the CRAWLMARO. We caught up with them at the 2011 Master of Mayhem competition at Mayhem Off Road Park in Mcminnville, Tennessee. Check out the walk around video of the rig as well as their first test drive in the open fields letting that turbo spool up! Watch for a full feature in a future issue of CRAWL Magazine. You might also catch a glimpse of it in person at various trade shows across the country.


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BKF Featured Rig- Bomber Taurus

Posted by: Matt | Comments (0)
Friday, August 6th, 2010

Have you ever wanted to drive a race car but just didn’t think you had the cash? Well the Bomber Race during the Rock Rallye at Morris Mountain ORV might just be the answer. The race consists of junk cars racing around a specially built track for 4 hours all the while slamming into each other.

We decided to sponsor and help Crazy Steve of Integrity Automotive build a race car. The rules are simple; you take a car, rip out all of the glass, cage it, paint it & go race! The entrants for the 2010 race include everything from a F250 conversion van to a Honda Civic hatchback.

After a lot of searching we decided on a 1994 Ford Taurus. Actually it found us as its owner was giving it away for FREE. We got to work quickly cutting the roof off (this made it easier to build the cage) & gutting the car. The car needed some TLC including a new head gasket and some other miscellaneous wrenching. It didn’t take long for us to get it running enough to take it out to the dirt lot next door for some testing. The car was overheating badly, hey we can always just run the heater on full blast during the race right?

Next was the paint scheme. The rules state that we have to have a Nascar inspired paint scheme. We went to work with some Ford Blue and some cheap black spray paint. After rattle-canning the car half to death we slapped on a few stickers to make it look racey. We hand painted the Busted Knuckle Films logo on to the hood with some white enamel.

Then came the mandatory Roll-cage.  A few pieces of 1-3/4″ .120 wall HREW tubing was bent up  with a ProTools bender. We started with the main hoop just behind the driver otherwise known as the B-pillar. We welded it to the floor with some square plates. Then we connected two supports from it back to the trunk area. A few bars going down beside the driver and passengers feet and we had a regulation 6 point cage. We had a nice surprise as the car caught on fire while welding the plates to the floor. Turns out the gas line was running just below it. No worries though we quickly dowsed it out with a fire extinguisher. We also cut out the passenger airbag and added a grab bar for the person that is brave enough to ride with Steve.

Custom bumpers were fabbed up to keep the car protected during the 4hour smash em up derby endurance race. We hope the car can stay together for the entire race. It will be tough with Steveo behind the wheel. He already broke both front CV shafts test driving the Bomber Taurus in the field next to the shop. We will see what happens when he hits the 50′ table top. Catch all the action in our next DVD entitled “RockRods”. If you want to race check out the links in this post and get started!

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BKF Featured Rig- 1 ton Early Bronco

Posted by: Matt | Comments (1)
Monday, June 7th, 2010

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  • Year: 1972
  • Make:  Ford Early Bronco
  • Motor : 302ci V8
  • Tranny/Tcase: NP435/Dana 20
  • Axles: Dana 60/ Sterling 10.25
  • Steering: Full Hydro – POS
  • Body: Dove Tailed/Narrowed
  • Rims: Stazworks Double Beadlocks
  • Tires: 39.5 Interco Iroks

Well she started out (as they all do) as a budget build. He was just gonna run 35′s and be done with it but obviously hanging out with some of the Busted Knuckle Crew that just wouldn’t do. He already had 1 tons from his previous rig (85 F250HD) and thought that would be a good upgrade. Little did he know that was only the beginning.eb-1

After the axles he started in on the suspension and drivetrain. He swapped out the three on the tree for an NP435 and left the D20 only after upgrading the rear output to 300M HD version (so far so good). The front suspension consists of a wristed Radius Arm, BC bronco coils, bilsteins, and stock Radius Arm mounts. The rear (as of now) consists of inboarded springs, shackles hanging off the back bumper, Chevy 64″ leaf packs, and bilsteins.

The rear sterling 10.25″ is pretty much stock except the diff is welded, a Great Lakes Offroad HD cover and 5.38 gears. The front D60 is running 5.38 gears, cromo shafts, longfield joints, 35 spline outers, slugs, welded diff, 1410 yoke, dedenbear knuckles with steer arms on top, and GLO HD front cover. drive shafts are HD with 1410 joints on all ends and long slip splines. the tires and wheels are 39.5″ iroks wrapped around some custom double beadlocks from Stazworks.
The 302 is freshly rebuilt with a high volume oil pump, extra capacity oil pan, high volume water pump, 130amp alt (from a taurus), and a high volume/high pressure powersteering pump, hydro boost brakes (which is awesome!) and full hydro steer (which is twice as awesome). the steering came from Sean at Performance Offroad Systems POS (kickass guy!) removed the stock fuel tank in lieu of a true annheiser-busch beer keg that holds 15 gallons, thats right a Beer Keg fuel cell.

early-bronco-5Most of the body has been reworked and there is very little left of the original panels. The front and rear is doved and the whole thing is caged extending all the way to the front of the motor. The front panels were cut off and welded to the hood along with the grill so the whole thing lifts up as one unit and is out of the way so it can be worked on without anything in the way. The body was painted from the baby-turd-green it originally came from the factory to a bright “Ford” blue implement paint found at TSC. The cage got orange paint just to be bright and stand out.

There has been many challenges with this rig along the way. Cutts is dertermined to get back out on the trail with it in the near future. You can find it in our debut offroad dvd entitled “Southern Shenanigans” available in our online store.

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BKF Featured Rig- 87 SAS 4Runner

Posted by: Matt | Comments (3)
Wednesday, April 28th, 2010

1987 Toyota 4Runner SR5

22RE motor w/ 225k miles

Marlin Crawler Box

Full Cage/sliders

36 Iroks / 4.88 Gears

Bed Bob

Toyota SAS

Wade bought this 4Runner just before graduating high school.  He started putting the 4Runner to the test offroad and started dreaming up modifications. Pretty soon it had a 4″ Procomp lift/ 2in body lift and some 31″ Thornbirds.

Alot of miles and one too many burnouts later the bigger tires had taken their tole on the transmission and it had to be replaced. After 7 years of daily driving duties Wade found a honda civic and put the 4Runner play toy status. This opened up the possibilities for modifications. They started by regearing the axles to 4.88s and installing a rear locker. 33 inch tires and black rockcrawler wheels were added to finish it off.

In 2004, After a few different paint jobs and some hardcore wheeling the new weak link was found . Who can blame him when it only costs $60 to spray the whole rig. The new limiting factor for the rig was the Independent front suspension or IFS. This suspension design is not the best for rock-crawling purposes. It was time for a SAS Solid Axle Swap. Wade cut off the front suspension and swapped in an  Solid front axle out of a 85′ truck he got for FREE from his neighbor with a mix of All-Pro, Longfield, and Marlin parts. The whole swap including new rear springs took only 4 days and was done in the street in front of his house. Wow what a difference the swap made on the trail.

Since the SAS alot has changes on the 87 Toyota. A full cage from essentially offroad was installed. Tube rocksliders were built and installed. Some trick half doors were custome built for the rig. The best mod by far since the SAS has been the Marlin Crawler box and 36″ super swamper IROK tires. The rig was having some starting issues but these were easily solved by adding a hot shot starter relay. 

The 4Runner has come a long way since it was a daily driver. It has 225,000 miles on the odometer but is running like a top and tackling every obstacle Wade can throw at it. Check back for updates as this rig evolves because we all know that an offroad rig is never finished.

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BKF Featured Rig – 1982 CJ7 aka TJ7

Posted by: Matt | Comments (2)
Monday, April 19th, 2010
  • 1982 JEEP CJ7 Laredo
  • 4.0 six cylinder
  • AW4 automatic
  • Wheelbase- 99 inches
  • Corporate 10 Bolts Front & Rear
  • Yukon Chromoly Shafts &  Superjoints
  • XJ Leaf Spring Stretch/ Comp Cut
  • Custom 6 point Roll Cage
  • 35 inch Mickey Thompson Baja Claws on steelies

Wayno picked up this Jeep while he was a mechanic in the Marine Corps.. Most of his time was spent in Kaneohe Bay, Hawaii. When he got to Hawaii a sergeant of his owned it. He eventually got out of the Marines and sold it to another guy in his shop, who eventually got out and sold the Jeep to Wayno’s roommate. When it came time for both of them to get out of the Corps the Jeep was sold to Wayne and he shipped it back to the motherland.. He has  now owned this Jeep for seven years.  In that time it has changed a lot.

Once Wayne got it back home to the heart of dixe he decided to clean it up and wayno-jeep-1give it a new coat of primer. After some light wheeling Wayne decided the old CJ7 needed some better running gear. The stock AMC 20 and Dana 30 were pitched in favor of a pair of Corporate 10 bolts out of a full size blazer. The new beefier axles were geared to 4.88 and tossed under the jeep. The driveshafts were modified and the front spring perches were outboarded on the frame to match the width of the spring perches on the new axles. CJ7s come from the factory with their springs mounted under the axle. So for some cheap and easy lift wayne just mounted them on top of the axle. Now that is how to lift a Jeep on the cheap. Lastly a set of 35inch Mickey Thompson Baja Claws were mounted into place.

wayno-1This setup lasted a few years but as most of us know the more you push a rockcrawler the more you find its weak links. The old carbureted 4.2 Inline 6 cylinder and manual trans were making wheeling difficult. Wayne found a donor 2wd Cherokee and swapped the Fuel Injected 4.0 and AW4 automatic transmission into the CJ7. He even set the cherokee guage cluster into the dash of the CJ. The tilt steering column was also swapped in from the cherokee. The Jeep was starting to look more like a TJ than a CJ.

Now that the running gear was taken care of it was time to work on the wheelbase of this thing. The rear springs where taken out of the cherokee and flipped around and used on the rear of the CJ to add a few inches to the wheelbase of the Jeep. This can be done because the center pin on cherokee leafsprings are offset to one end. A new rear bumper and shackle mounts were fabbed to accommodate the Jeep’s new found wheelbase.

wayno-cageLastly it was time for some paint and some protection for the Jeep. Wayne built a 6 point Rollcage out of 1.75 .120 wall DOM tubing. He also added a front stinger and tube fenders to finish out the front of the Jeep. The CJ7 dubbed “TJ7″ due to its components is beat on alot these days without a glitch. You can see this rig and more in action in our latest Offroad DVD entitled Southern Shenanigans or out on the trail at parks all across Alabama and Tennessee.

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BKF Featured Rigs- SAS Bronco “CAMO”

Posted by: Matt | Comments (0)
Wednesday, March 31st, 2010

  • Year: 1986
  • Model: Full size Bronco
  • Motor: Fuel injected 302
  • Trans: NP435
  • T-Case: NP205
  • Axles: Dana 60s
  • Axle Ratio: 5.13s/ Welded
  • Tires: 42″ Pitbull Rockers
  • Rims: 16.5″ Hummer H1
  • Suspension: 3link front / Leafspring rear with traction bars

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In a sport full of Jeeps and buggies it is easy to see why we come to appreciate unique rigs like Byrons 86′ Full Size Bronco “CAMO”.camo-stock This rig started out life as a stock tan 1986 Ford Bronco 4×4. Byron bought it to be his daily driver when he was 21. As he got into offroading and jumping (that’s right jumping) he decided he needed to make a few modifications to his rig.

camo-bronco-ttb-bumpersByron started with a lift and some beefier components. He lifted the Bronco with some lift coils. At the same time he swapped in the 3/4 ton drive-train out of a F250 including the NP435 trans and NP205 transfer case for some added Beef. He also swapped in the TTB suspension and Dana 61 rear axle. He actually cut, welded, & redid the front TTB suspension to make up for the new angles from the lift coils. He then added some custom Hummer H1 bead-locks with PVC inserts to his rig and some military 36″ tires. The tan paint-job didn’t go well with this rigs new altitude adjustment so he laid out a custom flat camo paint scheme. Next on the list were some bumpers that could stand the abuse. He built some heavy duty bumpers front and rear as well as adding a hinge to his leaf springs for better flex without binding.

This setup was put to the test for a few years and held up pretty well until Byron began to hit harder and harder rockcrawling trails. He started finding the weaknesses of his rig. First off the bumpers had to go, they where way too bulky and got hung up on everything. Next the weak TTB front end broke a shaft every other ride and was becoming a nuisance. After a lot of research Byron decided to ditch the TTB in favor of a Dana 60 front axle and a 3link suspension.camo-bronco-sas

The bronco was put back up on the jack stands and surgury began again. He started by cutting out all the TTB mounts and useless bracketry. A Ford ball-joint Dana 60 was sourced, rebuilt and thrown under the rig for measurements. Link Brackets were ordered for the 3link suspension along with Currie Johnny joints & 2″ .25wall tubing. A few weeks later the bronco rolled out of the backyard under its own power. Wow this seemed a little bit easier than the Tacoma swap.

camo-dashIt didn’t stop there. Next was some custom tube work that included bumpers, a full cage, sliders & of course dovetailing the rear. Byron bent up a nice stinger and a few more hoops for the front and went with a clean and simple design for the rear.  He then made some square tube rocksliders to keep his rocker panels happy. After that he cut wedges out of the back of the bronco floor and pulled the bedsides in until he had the right amount of dovetail. Now it was cage time. The cage was built a lot like a truck cage out of 1-3/4′ .120 wall tubing.  The factory Dash & steering wheel were ripped out and chucked in the trash pile. They were replaced with a clean custom dash with only the necessities for gauges. Finally a set of rock rings and 42″ Pitbull Rockers were mounted under the bronco to give it that one of a kind stance he had been looking for.

The uniqueness of this rig isn’t the only thing that gets our attention. Not only is this one of a kind bronco built with great detail, it was also built on a college budget. If you want to see this rig in action grab you a copy of our Offroad DVD Southern Shenanigans.

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BKF Featured Rigs: SAS Tacoma

Posted by: Matt | Comments (5)
Monday, March 29th, 2010

  • Year: 1997
  • Model: Toyota Tacoma
  • Motor: 3.4 V6
  • Wheelbase – 122 inches
  • Axles: Toyota Rear/ HP Dana 44 front
  • Suspension: 3link front/ Leaf rear
  • Tran/Tcase: Stock
  • Gear Ratio: 4.88s
  • Mods: 12″ Bed Bob/ Custom Armor

My first wheeling tripHere at Busted Knuckle Films we feature quite a few backyard built vehicles in our Off Road DVDs. There is just something amazing about the rush you get when you take the rig you built with your own two hands up an almost impossible obstacle. This rush explains why we spend so much time and money in the garage building our rigs only to go out and thrash them, break them, fix them and do it all over again. “The Taco” is the first rig I ever built. I learned to weld when building this truck (kinda scary huh?). This rockcrawling rig started out life as a 1997 Toyota Tacoma 4×4 truck. It was bone stock and my first vehicle I purchased when I was 15.taco-ifs-6

Since then It has gone through a 6″ IFS suspension lift phase. This is when I really got into rockcrawling. For some reason Independent suspension doesn’t fair to well for rockcrawling and after a few years of hard wheeling I had completely destroyed the front end.  This left me with two options, I could either put it back to stock or build it right. So I started researching the solid axle swap.apr0323

After researching long and hard I decided to go with a Solid Axle Swap (SAS). I used a Dana 44 front axle out of a 79 F-150 with chevy blazer outers to keep it 6 lug. I first cut everything out from under my tacoma down to the bare frame. Ahh the point of no return had been achieved. Once everything was cleaned up we threw the axle under the truck and started building brackets for the 3link front suspension w/ panhard bar. We built some trick coil buckets to hold in the Early bronco coil springs. There were a few dozen Solid Axle Tacomas known at this time with only 3 using a coil suspension and zero using Early Bronco Coils. It was cool to be breaking new ground. One interesting thing pertaining to steering is that a factory tacoma has a rack & pinion steering. This obviously wont work for a solid axle application so we ditched it for a 93 toyota steering box. The front sump oil pan was swapped to a t100 rear sump pan for better clearance around the axle housing. We got a driveshaft adapter to mate the factory Toyota driveshaft to its new front axle. After a lot of measuring and welding we got all the suspension and steering together and took it out for its maiden voyage. Don’t let this article fool you. A SAS on a tacoma is no easy task for the backyard fabricator. But 3 months and 1 girlfriend  later (she didn’t like rockcrawling anyway) I had built my dream truck. For more information on the Solid Axle Swap process check out my SAS thread on Pirate4x4.com

A true project truck is never finished. Since the SAS I have bobbed (shortened) the bed 12″, built front & rear bumpers out of  1-3/4″ HREW tubing, made my own hybrid leaf pack for the rear suspension using some old wagoneer leaf packs. I even added my own homebuilt hyrdraulic assist steering and a trick disk brake setup on the cheap. I even upgraded the front end with some chromoly axle shafts and yukon super joints. I just cant seem to let this one go. It has huge sentimental value for me and I love the uniqueness of having a Solid Axle Tacoma. I continue to modify this truck as I push it to its limits weekend after weekend. Because in this business you have to make it up some nasty trails to get the best shots.

Want to see this truck in action? Be sure to grab a copy of our OffRoad DVD Southern Shenanigans. It is onsale in our store for only $19.95 shipped to your door and it is jam packed with over an hour of all out rockcrawling mayhem. It will have you in the garage wrenching on that old Jeep in no time!

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